Condition Monitoring
Real-time monitoring of equipment and machines to assess health and detect early signs of failure.
In the field
Real-time machine data, wherever your team is.
Monitor equipment with real-time and historical data to predict and prevent issues before they cause downtime or costly repairs.
- Preventative Maintenance
- Greater Efficiencies
- Data-Driven Decision Making and Analysis
Key Aspects of Condition Monitoring
Condition Monitoring is a critical part of any predictive maintenance strategy. It brings together technologies that collect, store, process, visualize, and deliver data to improve equipment reliability and performance.
Sensors, PLCs, Integrations, and IoT
Every piece of equipment, application, and environment generates different types of data. Some machines already provide information through systems like PLCs, while others require external sensors to capture performance metrics. With Industrial IoT, organizations can flexibly integrate data from a wide variety of sources into one unified system.
Data Collection
At the core of condition monitoring is the ability to ingest and centralize time-series data for analysis and comparison. Exosite's solution utilizes a time-series database designed to handle high ingest of sensor and status data, ensuring accurate tracking of equipment performance over time.
Real-Time Data Pipeline
Modern CM systems go beyond storage. They apply rules and logic to data streams to detect anomalies, track state changes, and generate actionable insights. When certain conditions are met, real-time alerts and notifications can be triggered, allowing teams to respond quickly to potential issues.
Visualization and Analytics
Turning raw data into actionable intelligence requires powerful visualization and analytics tools. With these capabilities, operators and maintenance teams can monitor equipment in real time, review historical trends, and identify patterns. This visibility helps teams make informed decisions, optimize maintenance schedules, and extend asset life.
Scale, Robustness, Security
Condition Monitoring gives you deep visibility into equipment health, but its greatest impact happens when used across your full operation and different types of machines. An Industrial IoT (IIoT) platform enables this scale — turning real-time data into actionable insight, everywhere you need it.
Pump Station 3
Minneapolis, MN
One platform. Any equipment.
Built to Scale
An IIoT platform is designed to handle data from thousands of machines, assets, and sensors. As your operations grow, the platform grows with you—ensuring consistent performance whether you're monitoring one facility or a global network of sites.
Engineered for Robustness
Industrial environments are complex, and equipment data can be noisy, intermittent, or high volume. A purpose-built IIoT platform provides the reliability and resilience needed to manage this data flow, ensuring that critical insights are never lost and always available when you need them.
Security
Protecting sensitive operational data is essential. IIoT platforms integrate enterprise-grade security at every level—data encryption, secure device connections, and role-based access—so you can confidently scale condition monitoring without compromising safety or compliance.
Long Term Functionality
With an Industrial IoT platform like Exosite at the core of your condition monitoring strategy, you gain a future-proof foundation that is scalable, dependable, and secure—unlocking the full potential of predictive maintenance.
Exosite Industrial IoT
Whether you're an enterprise thinking globally, a regional manufacturer, or any other organization that maintains equipment, Exosite provides a scalable, functionally rich, and easy to use Condition Monitoring solution.
ExoSense, a modern configurable application
ExoSense allows organizations to quickly create Condition Monitoring applications with code-less configuration of assets, data pipelines, rules, visualizations, and access controls.
Murano Industrial IoT Platform
Exosite's Murano IIoT platform is available to build out Condition Monitoring solutions that include ExoSense, IoT Connectivity, Data Store, and the ability to create custom integrations. Murano is available as Cloud, Dedicated Cloud, and On Prem. Learn more →
Exosite Platform Features for Condition Monitoring
Exosite's platform helps you overcome the typical challenges of implementing a condition monitoring solution — delivering a cost-effective solution that's ready to deploy in minutes on our Cloud platform.
Avoid the challenges of building a system from scratch or combining multiple software tools; Exosite makes scaling simple, and efficiently manages the high volume of data from condition monitoring with advanced services powered by AI, machine learning, and data science.
Connect Everything
Seamlessly integrate data from sensors, PLCs, gateways, and existing systems. Exosite's platform brings all your equipment insights into one place, regardless of vendor or protocol.
Cloud Scalable
Whether you're monitoring a single line or multiple global facilities, Exosite's cloud-native platform scales effortlessly to match your growth—no infrastructure headaches.
Real-Time
Stay ahead of potential failures with instant visibility of machine data. Real-time data pipelines, insights, and alerting let your team take action on issues the moment they happen.
Code-less Configuration
Quickly deploy condition monitoring without writing custom code. Intuitive tools and templating let you set up rules, dashboards, and workflows in minutes.
Access & Permissions
Protect your data and control who sees what. Fine-grained access and role-based permissions ensure the right people have the right visibility at the right time.
Visualization
Turn raw machine data into actionable insights. Customizable dashboards and analytics help you spot trends, track performance, and make smarter maintenance decisions.
Ultrasonics Enable Predictive Maintenance for Bearings
UE Insights and OnTrak Wireless system extend the life of bearings by remotely monitoring and lubricating them from anywhere, anytime.
Key Takeaways
- Customers gain real-time and historical insight into bearing health.
- Receive notifications when lubrication is needed, based on condition monitoring.
- Easily access data for reporting and analysis to support proactive maintenance planning.