Energy
Energy providers manage generation and grid assets scattered across huge service territories — solar arrays, wind turbines, substations — with a limited number of field technicians. ExoSense® can add remote condition monitoring across generation, transmission, and distribution infrastructure to protect reliability and cut down on truck rolls.
Distributed Asset Monitoring
Remotely monitor generation, transmission, and distribution assets spread across a service territory from one unified view — dashboards, maps, and fleet views on any device.
Condition-Based Alerting
Receive email and SMS alerts based on configurable rules — like sustained thresholds or variances — so crews respond to real risk instead of routine noise.
Legacy & Mixed Equipment
Connect existing SCADA systems, PLCs, and controls alongside new IoT sensors across a diverse asset base — no rip-and-replace required.
Unplanned downtime costs generation
Unplanned downtime at solar and wind sites can quietly erode annual energy yield, and most of it goes unnoticed until a site visit or a monthly report flags the gap. Remote condition monitoring turns that lag into an early-warning system — the same visibility Exosite brings to condition monitoring and predictive maintenance programs across industrial equipment.
01 · Connect
Wire in inverters, turbine controllers, and substation SCADA — or add sensors to fill the gaps.
02 · Digitize
Generation and grid data streams into ExoSense as live digital twin signals for every asset.
03 · Detect
Condition rules flag underperforming strings, developing mechanical issues, and equipment anomalies.
04 · Act
Crews get alerted, review trends, and dispatch a truck only when a site actually needs one.
"ExoSense gives operations teams one connected view across generation and grid assets — instead of a dozen separate portals and a spreadsheet to tie it all together."
Crews can prioritize the sites that actually need a visit, and leadership gets a real-time read on fleet-wide performance without waiting for a monthly report.
Fewer truck rolls, faster response
ExoSense allows generation, transmission, and distribution assets across a whole service territory to be monitored from one simple application. Technicians spend less time driving between sites and more time on the work that actually protects uptime.
Renewable Asset Health Monitoring
Sensors on inverters, turbine gearboxes, and generators can track vibration, temperature, and output performance. That data feeds anomaly detection models that catch developing failures before they become a costly outage or a compliance issue.
Challenges
- Assets are spread across large, hard-to-reach service territories
- Environmental extremes make frequent manual inspection impractical
- Limited field crews need to be pointed at the sites that actually need them
Trusted in energy
First Energy
The majority of wind turbine failures happen within the gearbox and generator, leading to costly repairs and downtime. First Energy's Condition Monitoring System integrates next-generation vibration sensors and the ExoSense IoT platform to provide an efficient and reliable monitoring system.
To address the waste and inefficiencies of industrial compressed air piping applications, Parker Hannifin turned to IoT to develop a customizable condition-monitoring solution.
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