Manufacturing & Automation
Machine information is not new to manufacturing — SCADA systems have been available for years, but they're typically expensive, complex to set up, and don't easily enable collecting historical data from multiple sources in one place. ExoSense® can transform manufacturing into Industry 4.0 with cloud-based machine data collection, alongside or as a simplified approach to SCADA.
Aggregated Data
Collect, monitor, and analyze real-time machine data to enhance operational efficiency, improve machine performance, lower energy, and predict maintenance.
Legacy Equipment
Easily connect to existing SCADA systems, PLCs, and controls or add connected sensors to older equipment to enhance capabilities and gain new insights.
Analytics
Use streaming analytics and machine learning to identify anomalies in operating conditions, prevent downtime, and look for outliers in performance.
Industry 4.0 has moved to baseline
Manufacturers are running industrial IoT at scale, not just piloting it — and most are doing it to enhance existing lines rather than rip out SCADA. ExoSense gives that data a home without a rebuild, pairing naturally with predictive maintenance once the data's flowing.
01 · Connect
Pull data straight from PLCs, SCADA systems, and connected sensors on the line.
02 · Digitize
ExoSense normalizes machine data into digital twin signals across every source.
03 · Detect
Streaming analytics flag anomalies, outliers, and drifting performance in real time.
04 · Act
Teams get alerted, correlate root causes, and schedule maintenance during off-peak hours.
Valuable metrics
ExoSense allows companies to collect machine data like runtime, usage, and energy consumption, or use transformations to correlate and calculate this information from other sources. Teams can then look for trends that improve efficiency, reduce operational costs, and tie into lean manufacturing practices.
Predict and plan maintenance
ExoSense provides historical trends and machine health alerts, so technicians can identify potential issues, pre-order parts, and schedule maintenance during off-peak hours — improving operational efficiency and reducing costs.
Diagnose systemic problems
Although it's important to receive alerts on failing equipment, ExoSense can also provide historical data to help technicians diagnose and prevent further issues — temperature and electrical line charts, runtime data, and high-resolution vibration frequencies gathered over time.
Trusted in manufacturing
Hastings provides high value, quality engineered, energy efficient and environmentally responsible industrial air filtration systems, product and service solutions that protect workers from harmful airborne contaminants.
Kadant
Kadant needed to expand their Condition Based Maintenance (CBM) services with connected product lines to help increase service contract lifetime values and drive replacement parts revenues.
Ready to see if we're the right fit?
Connect with an expert to see how Exosite's IoT solutions can accelerate your connected-product success.