Condition Monitoring

Sensors, PLCs, Integrations, and IoT

Every piece of equipment, application, and environment generates different types of data. Some machines already provide information through systems like PLCs, while others require external sensors to capture performance metrics. With Industrial IoT, organizations can flexibly integrate data from a wide variety of sources into one unified system.

Data Collection

At the core of condition monitoring is the ability to ingest and centralize time-series data for analysis and comparison. Exosite's solution utilizes a time-series database designed to handle high ingest of sensor and status data, ensuring accurate tracking of equipment performance over time.

Real-Time Data Pipeline

Modern CM systems go beyond storage. They apply rules and logic to data streams to detect anomalies, track state changes, and generate actionable insights. When certain conditions are met, real-time alerts and notifications can be triggered, allowing teams to respond quickly to potential issues.

Visualization and Analytics

Turning raw data into actionable intelligence requires powerful visualization and analytics tools. With these capabilities, operators and maintenance teams can monitor equipment in real time, review historical trends, and identify patterns. This visibility helps teams make informed decisions, optimize maintenance schedules, and extend asset life.

Built to Scale

An IIoT platform is designed to handle data from thousands of machines, assets, and sensors. As your operations grow, the platform grows with you—ensuring consistent performance whether you’re monitoring one facility or a global network of sites.

Engineered for Robustness

Industrial environments are complex, and equipment data can be noisy, intermittent, or high volume. A purpose-built IIoT platform provides the reliability and resilience needed to manage this data flow, ensuring that critical insights are never lost and always available when you need them.

Security

Protecting sensitive operational data is essential. IIoT platforms integrate enterprise-grade security at every level—data encryption, secure device connections, and role-based access—so you can confidently scale condition monitoring without compromising safety or compliance.

Long Term Functionality

With an Industrial IoT platform like Exosite at the core of your condition monitoring strategy, you gain a future-proof foundation that is scalable, dependable, and secure—unlocking the full potential of predictive maintenance.