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manufacturing

Manufacturing & Automation

Machine information is not new in the world of manufacturing, since SCADA systems have been available for many years. But SCADA systems are typically expensive, complex to set up, and don’t easily enable the collection of historical data from multiple sources in one place. Exosite’s ExoSense® solution can transform manufacturing into Industry 4.0 with cloud-based machine data collection in collaboration with or as a simplified approach to SCADA systems.

Aggregated Data

Collect, monitor, and analyze real-time machine data to enhance operational efficiency, improve machine performance, lower energy, and predict maintenance.

Legacy Equipment

Easily connect to existing SCADA systems, PLCs, and controls or add connected sensors to older equipment to enhance capabilities and gain new insights.

Analytics

Use streaming analytics and machine learning to identify anomalies in operating conditions, prevent downtime, and look for outliers in performance.

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Monitor and Collect Valuable Metrics

ExoSense allows companies to collect machine data like runtime, usage, and energy consumption, or use transformations to correlate and calculate this information from other sources. Teams can then look for trends that improve efficiency, reduce operational costs, and tie into lean manufacturing practices. 

Predict and Plan Maintenance

ExoSense provides historical trends and machine health alerts, so technicians can identify potential issues, pre-order parts, and schedule maintenance during off-peak hours. As a result, organizations can improve operational efficiency, reduce costs, and gain greater insight into how equipment is used. 

Diagnose Systemic Problems

Although it’s important to receive alerts on failing equipment, ExoSense can also provide historical data to help technicians diagnose and prevent further issues. This can include things like temperature and electrical line charts, runtime data, and high resolution vibration frequencies gathered over time.  

Engineer monitoring machine data in dashboard

Dashboard-Enabled Factory Monitoring

Wireless sensors are often used on factory floors to help monitor environmental conditions and machine status to proactively identify issues that may cause down time, track factory processes, and identify opportunities for optimization.

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Key Takeaways:

  • Minimize costly downtime
  • Enhance product quality
  • Increase worker safety
  • Implement process optimizations
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