Rotating Equipment
Condition monitoring for pumps, motors, and generators
Systems that rely on pumps and motors can have costly outages, whether it's thousands of dollars in downtime, critical services not being delivered to customers, or loss of customer trust. ExoSense® can provide cloud-based condition monitoring to predict and plan maintenance that mitigates potential downtime.
The cost of unplanned downtime
Unplanned downtime costs the average Fortune 500 manufacturer an estimated $2.8 billion a year, and pumps and motors are frequent causes, since bearing wear, misalignment, and overheating rarely happen without warning signs in the data. Condition monitoring and predictive maintenance are how that data becomes a heads-up instead of a post-mortem.
With Exosite
- 1Connect
Fit sensors to pumps and motors
Vibration, temperature, and current sensors, or data from existing controls.
- 2Digitize
Stream data into ExoSense
Readings become a live signal for every asset.
- 3Detect
Catch wear early
Anomaly detection and rules catch bearing wear, misalignment, and overheating.
- 4Act
Plan the repair
Technicians get the alert and the history, and schedule maintenance before a breakdown.
Key features
Real-time dashboards
Bearing temperature, RPM, current, and vibration, live and historical, from any device.
Condition-based alerting
Email and SMS alerts from rules like sustained thresholds, sent before a major outage.
Anomaly detection
Machine learning sets performance baselines and flags unusual operating conditions.
Predict and plan maintenance
Using ExoSense to view historical trends and alerts about machine health conditions (bearing temperatures, electrical current, and vibration), technicians can identify potential issues, pre-order parts, and schedule maintenance during off-peak hours. As a result, organizations can improve operational efficiency, reduce costs, and gain greater insight into how equipment is used.
Diagnose systemic problems
Although it's important to receive alerts on failing equipment, ExoSense can also provide technicians with data captured over long periods of time to help diagnose and prevent further issues: historical temperature and electrical line charts, operating plots, runtime data, vibration summary and high-resolution FFTs, and more.
UE Systems uses ultrasonic inspection and technology to help organizations monitor critical assets, improve reliability, and prevent costly downtime in a wide range of industries, including manufacturing, mining, power generation, food processing, distribution, and pharmaceuticals.
Where your program can go next
Most teams start with a few critical pumps, motors, or fans. The same connected equipment then supports predictive maintenance across the fleet, uptime-based service agreements, and connected products if you build rotating equipment.
- Condition MonitoringReal-time equipment health, alerts, and dashboards for your customers.
- Predictive MaintenanceAnomaly detection and machine learning in the data pipeline to catch failures early.
- Service TransformationMove from selling equipment to selling uptime and recurring service.
- OEM Connected ProductsConnect your product for usage data, field feedback, and over-the-air updates.
Ready to see if we're the right fit?
Connect with an expert to see how Exosite's IoT solutions can accelerate your connected-product success.