Rotating Equipment
Systems that rely on pumps and motors can have costly outages, whether it's thousands of dollars in downtime, critical services not being delivered to customers, or loss of customer trust. ExoSense® can provide cloud-based condition monitoring to predict and plan maintenance that mitigates potential downtime.
Real-Time Dashboards
Remotely monitor real-time and historical data — like bearing temperatures, RPMs, electrical current, and vibration — through customizable dashboards from any computer, tablet, or smartphone.
Condition-Based Alerting
Receive notifications before a major outage happens through email and SMS alerts based on configurable rules — like sustained thresholds or variances — that are intuitive to set up and modify.
Anomaly Detection
Use anomaly detection insight functions that incorporate machine learning to establish performance baselines, detect unusual operating conditions, and help prevent downtime.
The cost of unplanned downtime
Unplanned downtime costs the average Fortune 500 manufacturer an estimated $2.8 billion a year — and pumps and motors are frequent culprits, since bearing wear, misalignment, and overheating rarely happen without warning signs in the data. Condition monitoring and predictive maintenance are how that data becomes a heads-up instead of a post-mortem.
01 · Connect
Fit vibration, temperature, and current sensors to pumps and motors — or tap into existing controls.
02 · Digitize
Readings stream into ExoSense as a digital twin signal for every asset, in real time.
03 · Detect
Anomaly detection and condition rules catch bearing wear, misalignment, and overheating early.
04 · Act
Technicians get alerted, review historical trends, and schedule maintenance before a breakdown.
Predict and plan maintenance
Using ExoSense to view historical trends and alerts about machine health conditions — like bearing temperatures, electrical current, and vibration — technicians can identify potential issues, pre-order parts, and schedule maintenance during off-peak hours. As a result, organizations can improve operational efficiency, reduce costs, and gain greater insight into how equipment is used.
Diagnose systemic problems
Although it's important to receive alerts on failing equipment, ExoSense can also provide technicians with data captured over long periods of time to help diagnose and prevent further issues — historical temperature and electrical line charts, operating plots, runtime data, vibration summary and high-resolution FFTs, and more.
Trusted in rotating equipment
UE Systems uses ultrasonic inspection and technology to help organizations monitor critical assets, improve reliability, and prevent costly downtime in a wide range of industries, including manufacturing, mining, power generation, food processing, distribution, and pharmaceuticals.
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